BD 68RFE Valve Body Upgrades: Real Fixes for Cross-Leaks, Flares & OD Failures

For 2008–2018 Ram 2500/3500 6.7L Cummins. What fails inside the 68RFE, how BD’s sleeved SSV, bonded plate, and updated pistons stop it, and what to expect on install & relearn.

Quick Link: BD 68RFE Valve Body w/ Solenoid (’08–’18 Cummins) — includes new OEM Chrysler solenoid, steel-sleeved SSV bore, oversized SSV plugs, BD accumulator pistons, bonded separator plate, HD accumulator plate, and pan gasket.

Why 68RFE Valve Bodies Fail

  • SSV bore wear → cross-leaks: Pressure bleeds off through a worn Solenoid Switch Valve bore, causing delayed engagement, gear flare, or burnt OD clutches.
  • Separator plate gasket creep: Paper gaskets can cold-flow and leak, lowering line pressure right when you need it.
  • Accumulator piston/plate issues: OE pistons and thin plates are prone to sealing loss or plate “blowout,” which softens shifts and accelerates clutch wear.

BD’s Upgrades (and What They Solve)

  • Steel-sleeved SSV bore + oversized plugs → restores proper hydraulic control, minimizing cross-leaks and stabilizing OD/TCC apply.
  • Custom BD bonded separator plate → eliminates gasket creep; holds line pressure; cleaner, repeatable shifts.
  • New BD accumulator pistons + HD accumulator plate → better sealing and durability; resists blowout; firmer, more consistent shift feel.
  • New OEM Chrysler solenoid pack included → removes a common variable; fresh electronics/solenoid trims from the start.
  • Pan gasket included → fewer trips to the parts counter; get it in and get back on the road.

Who This Is For

  • Tow/Work trucks seeing flare on the 3-4/4-5, lazy lockup, or intermittent limp-mode after heat soak.
  • Stock to mildly tuned 6.7L Cummins builds (2008–2018) that need reliability without a full transmission swap.

Install & Relearn (What to Expect)

Time: ~2 hours. Drive Learn: Required.

  • Verify fluid level/condition; replace pan gasket (included) and refill with correct ATF.
  • Perform a gentle drive relearn: light throttle upshifts through all gears, steady cruise, then moderate accel/decel. Avoid WOT until shifts stabilize.
  • Scan for codes/adaptives and ensure trans temp is at operating range before final road test.

Warranty: Parts 12-months; Labor 12-months. Keep receipts and fluid notes for records.

Real-World Symptoms This Fixes

  • Delayed Drive/Reverse engagement after hot soak.
  • 4-5 flare or harshness; inconsistent shift timing.
  • Early TCC slip/shudder from pressure loss.
  • Recurring OD clutch distress on tow grades.

Bundle It Smart

  • Deep Sump Pan: extra capacity helps stabilize temps on long grades.
  • Line Pressure Booster/Calibrated valve body (included features here): better clamp load where it counts.
  • Cooler health check: ensure flow and clean lines to protect the fresh hydraulics.
Shop the Upgrade: BD 68RFE Valve Body w/ New OEM Solenoid
Sleeved SSV bore • Bonded separator plate • New BD accumulator pistons • HD accumulator plate • Pan gasket included.

Always follow BD’s installation instructions and torque specs. Keep emissions equipment intact and compliant. If unsure, consult a qualified transmission technician.

68RFE Valve Body Tow/Haul Line Pressure OD Reliability