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5.9L Cummins 24-Valve (1998.5–2002) Exhaust Manifolds — VP44 Era Reliability & Flow The VP44 24-valve Cummins (’98.5–’02) is a towing workhorse—but factory exhaust manifolds are notorious for heat-cycle warpage, gasket leaks, and runner cracks, especially on tuned trucks or with larger-than-stock chargers. This guide explains why it happens, how BD’s...

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5.9L Cummins 12-Valve (1989–1998) Exhaust Manifolds — Why They Fail & How BD Fixes Them The first-gen and second-gen 12-valve Cummins (’89–’98) built a reputation for indestructible bottom ends—but the factory exhaust manifold is the weak link under heat and towing. Thin castings bow, runners crack, and drive pressure goes...

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6.7 Power Stroke Exhaust Manifold — 2011–2016 Fitment, Flow and Install Tips Quiet the cold start tick, stop clamp-load loss, and recover turbo response with BD’s thick-wall, hi-silicon ductile iron manifold set engineered for the early Scorpion 6.7L. Quick Summary: ~75% thicker walls • Average flow gain ~9.3% per port...

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