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The 2011-2016 Ford 3.5L has an inherent design flaw where not all of the OE stud locations are utilized by the OE manufacturer which leads to warped exhaust manifolds, broken exhaust studs and blown manifold gaskets. The cylinder head on Fords 3.5L Gas Ecoboost has threaded holes for 11 exhaust studs to be used, however the OE manifold only utilizes 8 of those stud locations. BD has designed a manifold that not only utilizes all 11 stud locations, but also improves exhaust flow and has improved durability, the way it should have come from the factory. BD's Ford 3.5L exhaust manifolds are made from thicker-walled high silicone ductile iron designed to resist thermal warping. Each kit includes 11 exhaust spacers and class 8.8 studs designed to further improve thermal durability.
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It was a job, that’s for sure, however the parts were perfect! They use all the tapped holes in the block to prevent future warping. All in all I would buy again!
Replaced just the passenger side for now, kit was complete, great quality, and had great instructions. Much better than OEM with use of all 11 bolt holes.
The manifold fit perfectly and is a great solution for Fords poorly designed one. Instructions are clear and easy to follow.
I have a 2011 F-150 with the 3.5 echoboost engine. It had broken the rear stud of in the head causing a huge exhaust leak and poor performance. I wasn’t able to get the broken stud out of the head. Next option was to pull the intake and head and go to a machine shop. NOPE !! I bought the manifold from bd diesel to replace the factory manifold. It bolted up great and the extra stud mounting location fixed my issues! Thank you BD Diesel!!
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